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Electrostatic CRT Tester — Mark 2 · Volume 1

Electrostatic CRT Tester — Vol 1: What It Is & When to Reach for It

One box, every electrode, all set by hand — where an unknown scope/radar CRT comes to life, and which volume answers your next question

Figure 1 — Functional block diagram of the Mark 2: a single 12 V DC input fans out to a current-limited heater, a −5…−120 V grid-bias rail, a wide-range focus supply, a flyback-derived EHT chain feeding the ~…
Figure 1 — Functional block diagram of the Mark 2: a single 12 V DC input fans out to a current-limited heater, a −5…−120 V grid-bias rail, a wide-range focus supply, a flyback-derived EHT chain feeding the ~+2.2 kV accelerating anode and ~+5.6 kV PDA anode, and a ±300 V push-pull deflection pair — with AC-coupled X, Y, and Z (grid modulation) inputs. Every node is set by hand with a potentiometer or jumper; nothing is under program control. Source: hand-authored SVG.

1.1 The one-sentence definition

An electrostatic CRT tester is a single-box, manually-operated bench supply that produces every electrode voltage a small electrostatic-deflection, electrostatic-focus cathode ray tube needs — heater, control-grid bias, focus, accelerating anode, post-deflection acceleration, and push-pull deflection — from one 12 V DC input, each rail set by hand so you can strike, focus, deflect, and evaluate an unknown or undocumented CRT on the bench. The Mark 2 is the current open-source design by the maker at sgitheach.org.uk, released under CC BY-SA 4.0, and Jeff has built one.

That is the whole thesis of this instrument: a scope CRT or radar indicator tube is useless on the bench until roughly half a dozen different voltages — spanning three orders of magnitude, from a few volts of heater to several kilovolts of EHT — are all present, all correct, and all adjustable at the same time. Nothing else on Jeff’s bench does that in one box. This volume is the on-ramp: what the tester is, what it is emphatically not, the problem it uniquely solves, and a depth index that routes you into Vols 2–8.

1.2 What it is NOT

It is worth nailing the boundaries first, because the name invites three wrong mental models. This instrument is:

  • Not an oscilloscope. A scope uses a CRT to display an external signal against a calibrated timebase. This tester has no timebase, no calibrated verticals, no trigger — it is the power and control side of a scope’s CRT circuit, exposed on a panel of knobs, with the tube under test standing in for the scope’s own display tube. You bring your own signal (or the internal set-by-hand DC levels) to see a spot or a Lissajous figure; you do not measure a waveform with it.
  • Not a transconductance or emission tube tester. The Heathkit TT-1 measures mutual conductance (Gm in µmhos) of receiving valves; the Supreme 385 is an emission tester. Neither can bring a CRT to life — a CRT is not a triode/pentode with a plate curve to sweep, it is a beam-forming gun plus a deflection system plus a phosphor, and its “good/weak/dead” verdict is read visually from the spot, not from a meter needle against a roll-chart.
  • Not a curve tracer. The eTracer / uTracer6 pulsed-HV tracers plot a valve’s I-V family; see the Curve Tracers overview. A CRT has no useful I-V family to trace — the diagnostic surface here is the spot on the phosphor (its brightness, focus, and position), not a current-vs-voltage curve.
  • Not a magnetic-deflection / TV-CRT tester. This is the sharpest boundary and the one most likely to bite. The Mark 2 handles electrostatic deflection and electrostatic focus only. It has no deflection-yoke drive, no magnetic-focus supply, no trace-rotation coil. A magnetic-deflection television or radar-display CRT — the large-face tubes with a yoke around the neck — is out of scope entirely. Vol 8’s decision aids and the tree below both hinge on this distinction.

⚠ Scope boundary — If the tube has a yoke (a coil assembly clamped around the neck) it is magnetic-deflection and this tester will not deflect it, no matter how many volts you apply to the plates it doesn’t have. Electrostatic tubes deflect with internal plate pairs and have the deflection connections brought out as separate pins/leads. Confirm plate-pair construction before you reach for this instrument — Vol 7 catalogs which tube families qualify.

1.3 The problem it solves

Small electrostatic CRTs — the round-face scope, radar-indicator, and instrument-display tubes made from the 1930s onward (DG7/32, 2BP1, 5SP7, the CV-series, the Russian ЛO-series) — are among the hardest devices on a vintage bench to test, for three compounding reasons:

  1. No datasheet. Many of these tubes are military-surplus (CV-numbered), Soviet-era, or house-numbered display tubes whose datasheets never survived or never existed in English. You often do not know the heater rating, the cutoff bias, the correct accelerator/PDA split, or even the pinout with confidence.
  2. A fistful of simultaneous voltages. Unlike a diode you can check with an ohmmeter, or a triode you can bias with a single plate supply, a CRT needs every electrode energized at once before it does anything: heater to warm the cathode, a negative grid bias to set brightness, a focus voltage to converge the beam, an accelerating anode at a couple of kilovolts, often a PDA anode at several more, and two deflection-plate pairs. Miss or misjudge any one and you get a dead tube, a defocused smear, or a burned phosphor.
  3. Every rail is a hazard, and they interact. The EHT is lethal; the deflection rails are a shock hazard; and the correct value of one rail depends on the others (deflection sensitivity falls as accelerator voltage rises — see Vol 2). You cannot bring one up in isolation and walk away.

Before this tester, the sgitheach maker did exactly what most of us would: lashed together an ad-hoc rig from a couple of old Heathkit IP17 HV supplies plus a separate EHT supply, or repurposed a scope-clock power supply that “wasn’t very easy to adjust.” Jeff’s own bench has the raw ingredients too — the Heathkit IP-32 and SP-2717A HV supplies could stack up a B+ and a bias — but a stack of separate supplies with clip leads at kilovolt potentials is slow to set, hard to adjust smoothly, and unforgiving of a slip. The Mark 2 collapses that whole ad-hoc rig into one PCB, one 12 V input, one panel of knobs, with every electrode brought out to a labeled 4 mm banana jack and every rail on its own potentiometer. Vol 3 tells the full origin story (ad-hoc IP17 rig → Mark 1 → Mark 2).

1.4 The concept: one box, all electrodes, set by hand

The design philosophy is stated plainly on the maker’s page: “Simple and manually operated — no micro-controller or PC in sight!” There is no firmware, no USB, no host software, no automated sequencing. You get a board that takes 12 V DC in, generates the heater rail and the whole HV electrode stack internally (the EHT comes from a flyback transformer — the one genuinely custom component — driving a voltage multiplier adapted from a scope-clock PSU), and exposes each electrode on a banana jack with a pot to set its voltage and jumpers to configure the topology. You wire the tube’s pins to the matching jacks, warm the heater, then walk the grid, focus, accelerator, PDA, and deflection controls up by hand while watching the spot. That is the entire operating model; Vol 6 is the step-by-step bring-up sequence.

This hand-operated, MCU-free stance is deliberate and, for the target job, correct: an unknown tube with an unknown pinout is exactly the situation where you want a human in the loop, easing each rail up while watching for the first glow, ready to back off the instant something looks wrong. Automation buys you nothing when every tube is a one-off.

Figure 2 — The assembled Mark 2 on the bench: the clear laser-cut acrylic case, the panel of 4 mm banana jacks for each electrode, and the row of potentiometers that set every rail by hand. This is Jeff's tar…
Figure 2 — The assembled Mark 2 on the bench: the clear laser-cut acrylic case, the panel of 4 mm banana jacks for each electrode, and the row of potentiometers that set every rail by hand. This is Jeff's target build — one unit, DIY-built, registered under MY_GEAR slug electrostatic-crt-tester-mark-2. Photo: sgitheach.org.uk, CC BY-SA 4.0.

1.4.1 Quick-spec table

Every figure here is from the maker’s published specification; where the web pages don’t publish a circuit detail (the full schematic, BOM, and Gerbers live in the maker’s Dropbox), the deep-dive volumes say so rather than invent it.

Table 1 — Quick-spec table

ParameterValueNotes
Input supply12 V DCBench PSU via 2.1 mm barrel jack
Heater supply~6 W limite.g. 6.3 V @ 0.6 A, 4 V @ 1.1 A, or 2.5 V @ 2 A
Control-grid (g1) bias−5 V to −120 VRelative to cathode; sets brightness / cutoff (Z electrode)
Focus anodewide adjustable rangeMoves the einzel-lens crossover to the screen
Accelerating anode (a2)up to ~+2.2 kVBeam energy before deflection
PDA (post-deflection accel.)up to ~+5.6 kVBrightness without stiffening the deflected beam
Deflection plates−300 V to +300 VDifferential / push-pull, two orthogonal pairs
Deflection / mod inputsAC-coupled X and Y + grid mod (Z)Bring your own signal to drive the spot
Meteringexternal V and I meter provisionNo built-in meters; connect your own
Electrode connections4 mm banana jacks/plugsOne per electrode, panel-mounted
HV generationflyback transformer → EHT multiplierThe key custom component; scope-clock-PSU derived

1.4.2 Hard limits (know these before you wire a tube)

Table 2 — Hard limits (know these before you wire a tube)

LimitConsequence
Heater capped at ~6 WCannot run 6.3 V @ 1.2 A heaters — over the budget
Single gun at a timeNo simultaneous multi-gun (e.g. dual-beam) CRT operation
Electrostatic deflection AND focus onlyNo magnetic-deflection or magnetic-focus tubes
No trace-rotation coil testingNo provision to drive a rotation coil
PDA ceiling ~5.6 kVTubes wanting >5 kV PDA may still show a spot, but at reduced performance

1.5 Decision tree — does this tester help?

Use this before you invest bench time. It routes on the two questions that actually determine fit: is the device electrostatic? and does it fit inside the heater/EHT envelope?

                    I have a device to test / light up

                 ┌────────────────┴────────────────┐
                 │  Is it a cathode ray tube?       │
                 └────────────────┬────────────────┘
                         yes │                │ no ───────────┐
                             ▼                                ▼
              ┌──────────────────────────┐      Is it a cold-cathode / gas /
              │ Deflection & focus type?  │      beam-indicator device?
              └───────────┬──────────────┘      (neon, dekatron, Nixie,
         electrostatic    │    magnetic          trigger, bargraph, magic-eye,
         (plate pairs)    │    (yoke on neck)     E1T, NIMO, Geissler)
                  ┌───────┘         └──────┐            │           │
                  ▼                        ▼        yes │       no  ▼
        ┌──────────────────┐      ✗ NOT THIS TESTER     │     ✗ Wrong instrument
        │ Heater ≤ ~6 W ?  │      (needs yoke drive /    │     (use a scope, DMM,
        └────────┬─────────┘       magnetic focus —      │      tube tester, or
             yes │   │ no           a TV-CRT tester)      │      curve tracer —
                 │   └──► ✗ Over heater budget           │      see §"Not")
                 ▼                                        ▼
      ┌────────────────────┐              ✔ YES — the tester supplies an
      │ PDA need ≤ ~5.6 kV?│                 adjustable heater + negative bias
      └───────┬────────────┘                 + several hundred V to a few kV of
          yes │   │ no (marginal)             anode potential: enough to strike
              ▼   └──► ✔ works, reduced        or deflect these. → Vol 7
      ✔ IDEAL FIT — full            performance (spot dims,
        heater/focus/accel/           soft focus at high
        PDA/deflection bring-up.       sweep). → Vol 6 §limits
        → Vol 6 (bring-up),
          Vol 2 (why these rails)

The short version: an unknown round-face electrostatic scope/radar/indicator CRT within the heater and EHT envelope is the ideal fit. A magnetic-deflection TV/radar-display tube is a hard no. A Nixie, dekatron, magic-eye, or other gas/beam indicator is a happy secondary use — the tester’s adjustable heater, negative bias, and multi-kilovolt anode are exactly what those parts need to strike or deflect. A modern signal you want to measure belongs on a scope, not here.

1.6 The testable-device menagerie

Beyond CRTs proper, the same set of rails (adjustable heater + negative bias + hundreds-to-thousands of volts of anode potential) will strike or drive a surprising range of vintage indicators and beam tubes. This is a summary; Vol 7 works the whole menagerie device-by-device with connection notes.

Table 3 — The testable-device menagerie

Device classExamples the maker listsWhat the tester providesPhoto
Electrostatic CRTsCV5125, 5SP7, SE5F, 6ЛO1И, 09D, 130BXB31, CV1522, D10/230, CV2175, 3ЛO1И, CV2272, DG7/32, CV2320, DG7/52A, ACR10, 7ЛO1М, 2BP1, DG7/5Full gun + deflection stacksg_gal5/6/8/9
Cold-cathode neonDekatrons, Nixies (ZM1040), trigger tubes (Z700U), bargraphs, GTE175MStriking voltage + adjustable anodesg_dekatron, sg_zm1040, sg_z700u, sg_gte175m, sg_bargraph
Magic-eye / tuning indicatorsEM87, 6AF6GHeater + target/anode voltage + gridsg_em87, sg_6af6g
Beam-switchingE1T (Philips decade counter)Heater + deflection-style beam controlsg_e1t
NIMO tubes(multi-segment CRT-style indicators)Gun rails at reduced scale
Geissler tubes(gas-discharge novelty/demo tubes)High-voltage strikesg_geissler

These all work for the same underlying reason: they are hot- or cold-cathode devices that need some combination of a warmed cathode, a negative control bias, and a few hundred to a few thousand volts of anode potential to light or deflect — precisely the envelope the CRT tester already generates. It makes the instrument a general-purpose “light up a weird old tube” bench, not just a CRT jig.

1.7 Where it sits on Jeff’s bench

Jeff already runs a deep tube-era bench, but there is a CRT-shaped hole in it, and this instrument fills exactly that hole. The table maps what each neighbor does and why none of them substitutes.

Table 4 — Where it sits on Jeff's bench

InstrumentWhat it doesWhy it does not replace the CRT tester
Heathkit TT-1Dynamic mutual-conductance (Gm) of receiving valvesCan’t form or deflect a beam; no EHT, no deflection rails
Supreme 385Emission tube test, single-knob selectionEmission verdict only; no CRT gun/deflection support
eTracer / uTracer6Pulsed-HV valve I-V curve tracingA CRT has no useful plate family to trace
Heathkit IP-32 / SP-2717ARegulated B+ / bias / filament HV suppliesRaw voltages only — no EHT to kV, no integrated deflection/focus, slow to set as a stack
Bench oscilloscopeDisplays signals on its own CRTTests nothing; it’s a consumer of a good CRT, not a tester of an unknown one

The Mark 2 is the piece that turns “I have an unknown scope CRT in a box of surplus” into “I know its heater rating, its cutoff bias, its focus voltage, its deflection sensitivity, and whether the gun is good.” It also ties into the Television project’s mechanical/electrostatic-display work and the dekatron/Nixie material over in Electronics — Neon Ring Counters: the same tester that qualifies a scope CRT will happily light a dekatron for that project.

⚠ Danger — EHT is lethal. This box makes up to ~+5.6 kV PDA and ~+2.2 kV accelerating anode, and the EHT multiplier and AC-coupling capacitors hold charge after power-down. One-hand rule above ~50 V; bleed every HV node before you reach in; EHT-rated leads only; keep the other hand in your pocket. The ±300 V deflection and −120 V grid rails are shock hazards in their own right. Treat every CRT as an implosion hazard (handle by the body, never the neck; safety glasses), and remember some tubes emit soft X-rays at high anode voltage — don’t dwell at max PDA. Full safety discipline is in Vol 8 and the hub’s legal_ethics.md.

1.8 Ownership status

Status: Owned (DIY-built). Jeff has built one Mark 2. The kit tier (minimum £50 bare-PCB-plus-flyback / £200 complete-electronics / £100 partial-case), build date, case variant (5 mm vs 6.35 mm acrylic), serial/provenance, and any mods are TBD pending bench photos and the MY_GEAR entry (slug electrostatic-crt-tester-mark-2). The build — kit tiers, PCB, laser-cut acrylic case, and Jeff’s own assembly log — is the subject of Vol 5, which carries FIGURE SLOTs waiting on Jeff’s photos (see PHOTO_SHOPPING_LIST.md).

1.9 Depth index — where each volume takes you

This is the on-ramp. The other seven volumes go deep on one facet each; jump straight to what you need.

Table 5 — Depth index — where each volume takes you

VolTitle / focusReach for it when…
1What It Is & When to Reach for It (this volume)You need the overview, the scope boundaries, and the decision tree
2Electrostatic-CRT theory of operationYou want the electron’s path — cathode → grid → einzel focus lens → accelerator → deflection plates → PDA → phosphor — and the equations (cutoff bias, deflection sensitivity S ≈ Ll/2dVa, why PDA buys brightness without stiffening the beam)
3History & lineageYou want the origin story: the ad-hoc dual-IP17-plus-EHT rig → the scope-clock-PSU adaptation → Mark 1 → Mark 2, and the open-source (CC BY-SA) release
4Tester circuit theoryYou want how the box works: the 12 V front end, heater current-limit, grid/focus/accel/PDA rail generation, the flyback EHT multiplier, and the deflection amplifiers
5The buildYou’re building or documenting a unit: kit tiers, PCB, acrylic case, hardware, and Jeff’s own build log (FIGURE SLOTs pending)
6Operating procedure & bring-upYou have a tube on the bench: the safe power-up sequence, reading focus/cutoff/deflection-sensitivity, and what a good/weak/gassy/shorted gun looks like
7The testable-device menagerieYou want device-by-device connection notes: CRTs, dekatrons, Nixies, trigger tubes, bargraphs, magic-eyes, E1T, NIMO, Geissler
8Cheatsheet, safety & comparisonYou want the one-page bring-up cheatsheet, the full HV/implosion/X-ray safety discipline, and where the tester sits against the rest of the bench

Read Vol 2 next for why these particular rails exist and how the electron gun turns them into a focused, deflected spot; go to Vol 6 when you actually have a tube clipped to the banana jacks and a hand on the potentiometers.